At MIT Hoist, we supply high‑quality lifting equipment that makes material handling simpler, safer, and more efficient. Among our trusted products, the lever block is one of the most versatile and widely used tools on site. However, even the best equipment can lead to problems if not handled properly. Many site operators unknowingly make mistakes that reduce productivity, cause equipment damage, or even result in safety risks.
Tips To Get The Best Performance From Lifting Gear
1. Ignoring Load Limits
Know Your Capacity
Every lever block comes with a clearly defined rated capacity. Exceeding that limit is a critical error. Some operators assume a little extra load will not matter, but overloading can permanently damage internal gears, deform chains, and in worst cases, lead to accidents.
Why It Matters
When you push beyond the recommended limit, the risk of chain failure or hook deformation increases. At MIT Hoist, we design each lever block to handle specific loads, ensuring safety and efficiency. Always check the load rating before each lift to prevent expensive repairs and dangerous incidents.
2. Improper Rigging and Angle of Pull
Keep the Chain Straight
A lever block is engineered to operate in a straight line between the load and anchor point. Using it at an angle or twisting the chain puts unnecessary stress on the mechanism.
Common Mistake
Some workers, especially in tight spaces, try to operate the block at an angle instead of repositioning the load. This can cause internal binding, uneven wear, or even hook failure. For complex lifts, use additional accessories like snatch block systems to guide the line correctly without side loading.
3. Skipping Pre‑Use Inspections
Inspect Before You Operate
Another frequent mistake is operating a lever block straight out of storage without checking its condition. Dust, moisture, or previous heavy use can compromise the chain, hooks, or brake system.
What to Look For
Before each use, inspect hooks for cracks, verify that safety latches function, and ensure the chain moves freely. At MIT Hoist, we recommend creating a simple checklist that also covers other lifting gear such as cable pullers and magnet lifter tools, so your team gets into the habit of thorough inspections.
4. Poor Maintenance Practices
Lubrication and Storage Matter
Even robust equipment requires care. Neglecting lubrication or leaving your lever block exposed to rain, mud, or corrosive environments drastically reduces its life span.
How to Maintain
Clean the chain regularly, apply suitable lubrication, and store it in a dry, secure place after each use. Many teams make the mistake of dropping the block on concrete or letting it lie around in harsh conditions. A well‑maintained lever block saves you from costly downtime and keeps your site safe.
5. Using the Wrong Tool for the Job
Choose the Right Lifting Gear
A lever block is ideal for tensioning, pulling, and lifting, but it isn’t always the best tool for every task. Using it in place of a hoist designed for higher vertical lifts or attempting to drag loads horizontally over long distances can strain the equipment and slow down your workflow.
Better Alternatives
When you need to redirect loads, consider pairing with a snatch block. For horizontal pulls over extended areas, cable pullers may serve better. And when handling steel plates or scrap, a magnet lifter can be far more efficient. At MIT Hoist, we provide a complete range of these solutions to help you choose the right equipment every time.
Final Thoughts
Avoiding these five costly errors can significantly extend the life of your lever block and keep your site operations running smoothly. At MIT Hoist, we take pride in offering reliable lifting equipment backed by expert guidance. By staying mindful of load limits, rigging angles, inspections, maintenance, and tool selection, you can protect your investment and ensure safety for your team.
Whether you need dependable lever block units, versatile cable pullers, efficient snatch block systems, or a powerful magnet lifter, we are here to support your material handling needs. Choose wisely, operate safely, and let your equipment deliver its full potential every day.