A considerable loss of production arises from an overhead crane or JIB crane downtime. According to a recent study, businesses in the production, process, and construction sectors lose between 25 and 30 percent of their yearly sales as a result of this request every year. You should therefore give this subject the attention it deserves.
Your production and profitability can be significantly improved if you can cut down on overhead crane downtime. The issue is how to carry out this strategy.
How to Reduce Overhead Crane Downtime?
Here are a few straightforward methods and tips that can help you reach the necessary standard in this area.
Tip 1: Plan a regular and thorough inspection schedule
Prevention is always preferable to treatment. That being stated, you should prioritize minimizing downtime for overhead cranes rather than allocating time and money to fixing and replacing broken ones. You need to create a routine and thorough crane inspection program in accordance with the recommendations of our technical staff.
Finding potential issues that are expected to arise should be the inspection’s goal. As a result, those units should receive the necessary preventive actions, such as repair and replacement, as required.
Regular assessment will enable you to identify the problem before it poses a serious threat to the overhead crane. The crane can only be maintained in top functioning condition in this way. By doing minor repairs and replacements now, you can avoid the risk of having to engage in extensive troubleshooting procedures later on, which will surely result in high costs.
In contrast, time-repair and replacement assist you in reducing workplace accidents and protecting your personnel. The international standards for crane inspection must be followed. You might also consider working with a professional inspection service that excels in performing such tasks. Their participation adds more knowledge and ability to generate the most pleasurable result.
Tip 2: Upgrade and modernise
You will face an increased workload as your company’s process continues to expand. The system that was adequate up until yesterday was already out of date the next day as the amount of work increased.
The job process progressively grows more involved and sophisticated as technological innovations advance. Therefore, it’s possible that the outdated system won’t be able to accommodate the new guidelines. The infrastructure that can support the increased workload and the more complex work processes must continually be modernized and upgraded if these challenges are to be addressed.
As a result, keep an eye out for new technological developments, and make an effort to adopt them right away. Your work process will become more dynamic as a result, giving you an advantage over your rivals.
Tip 3: Perform preventive maintenance when necessary
Most significantly, if you want to decrease downtime, you should implement routine preventative maintenance for the overhead cranes. The inspection plan will identify any problems with the machine’s individual sections and components. As a result, you must perform sufficient repairs and replacements to ensure that the system never malfunctions completely.
The cranes will be completely protected and in top operational condition by making small repairs and replacements over a short period of time to maximise the business operations. On the other hand, if you ignore the problems, a time may come when the cranes begin to sustain damage to the point that it is difficult to fix them. You should work with reputable and dependable companies to ensure high-quality routine maintenance.
Tip 4: Hire certified and trained crane operators
One of the most important issues that can cause downtime is improper handling. It suggests that the crane will experience downtime more frequently if the crane operators are not handling the crane in accordance with the regular operating procedures. Such unauthorized operations by the operator cause significant damage to the cranes that are typically beyond repair.
It is crucial to have operators who have been trained and certified to operate the overhead cranes. The operator will be able to manage with the greatest degree of caution thanks to the training, ultimately reducing the risk of downtime.
Buy Overhead Cranes and Crane Components from MIT Hoist
MIT Hoist, a leading manufacturer of JIB crane, overhead crane, electric hoist, light crane system and other important crane components, can help you reduce downsize and improve your business operations.